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УДК: 338.456 DOI:10.33920/pro-2-2008-03

Computer simulation of diffusion welding of complex mechanical systems

S. I. Ponomarev Reshetnev Siberian State University of Science and Technology, Krasnoyarsk, 31, Krasnoyarsky Rabochy Av., Krasnoyarsk, 660037, e-mail: serg_ponom@mail.ru

The paper describes the use of computer programs that enable to simulate the manufacturing processes of the mechanical system and its components. The development of complex mechanical systems in present-day conditions has resulted in strengthening the requirements for quality, reliability, and durability of their operation. There is a wide range of measures for meeting these requirements. One of the relevant objectives is to develop a scientifically based methodology for manufacturing and technical condition assessment of the mechanical system and its components, providing the necessary and, if possible, sufficient list of technical characteristics and methods for their determination. The proposed method of using an attribute database for computer-generated simulation of unit manufacture by diffusion welding allows to significantly reduce the time and resource costs for manufacturing complex mechanical systems.

Литература:

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4. Ponomarev S.I., Eresko S.P., Eresko T.T. Metodologija jeksperimental'nyh issledovanij poluchenija neraz#emnyh metallokeramicheskih uzlov diffuzionnoj svarkoj [The methodology of experimental studies to obtain one-piece metal-ceramic units by diffusion welding] // Materials of the XII All-Russian scientific and technical conference with international participation "Mechanics of the XXI century", Bratsk: State Educational Institution of Higher Vocational Education "BSU", 2013, pp. 153–154.

5. Ponomarev S. I., Eresko S. P. Postroenie modeli tehnologicheskogo processa diffuzionnoj svarki [Building a simulation of the diffusion welding process] // "Reshetnev readings", materials of the XV International scientific conference, Krasnoyarsk: SibSU, 2011, Part 1, P. 247.

6. Lyushinsky A. V. Diffuzionnaja svarka raznorodnyh materialov [Diffusion welding of dissimilar materials.] Moscow: Publishing Center "Academy", 2006, 208 p.

7. Ponomarev S. I., Eresko S. P., Eresko T. T. Avtomatizacija tehnologii mehanicheskoj obrabotki poverhnostej svarivaemyh detalej [Automation of mechanical processing of welded part surfaces] // Mechanical engineering: network electronic scientific journal, 2015, Vol. 3, No. 1, pp. 58–61.

8. Certificate of database registration No. 2013621572. — Russian Federation. Attributive database for creating technological processes for manufacturing aerospace components by diffusion welding / Ponomarev S. I., Eresko S. P., Eresko T. T. // Appl. No. 31.10.13, publ. January 20, 2014, Bul. No. 1.

9. Ponomarev S. I., Eresko S. P., Eresko T. T. Postroenie algoritma reshenija zadach osnashhenija tehnologicheskogo processa izgotovlenija uzlov ajerokosmicheskogo proizvodstva [Developing an algorithm for solving problems of equipping the technological process of manufacturing aerospace components] // Systems. Methods. Technologies, Bratsk: Brest State Technical University, 2014, No. 4 (24), pp. 27–32.

10. Ponomarev S. I., Eresko S.P., Eresko T.T. Sovershenstvovanie tehnologii izgotovlenija uzlov ajerokosmicheskogo proizvodstva [Improving the technology of manufacturing aerospace units] // Journal of SibSU, Issue No. 3 (55), Krasnoyarsk: SibSU, 2014, pp. 114–119.

11. Ponomarev S. I., Eresko S. P., Eresko T. T. Ispol'zovanie atributivnoj bazy dannyh dlja opredelenija parametrov diffuzionnoj svarki raznorodnyh materialov [Using an attribute database to determine the parameters of diffusive welding of dissimilar materials] // Papers of the XVIII international conference Reshetnev readings, Krasnoyarsk: SibSU, 2014, pp. 304–306.

12. Ponomarev S. I., Eresko S. P., Eresko T.T. Sovershenstvovanie tehnologii izgotovlenija metallokeramicheskih uzlov aviacionnoj tehniki [Improving the technology of manufacturing the metal-ceramic components of aviation equipment] // Papers of IX All-Russian scientific and practical conference «Problems of aviation and cosmonautics», Krasnoyarsk: SibSU, 2013, pp. 146–147.

13. Certificate of database registration No. 2014620691 — Russian Federation. Attributive database of technological equipment, tools and devices for machining processing of aerospace components / Ponomarev S.I., Ruchkin L. V., Ruchkina N. L. // Appl. No. 31.03.14., publ. June 20, 2014. Bul. No. 6.

14. Pat. No. 93722 of the Russian Federation, MPK7 V23K20/26 Metalceramic product producing plant / Ponomarev S. I., Eresko S.P., Eresko T. T. // Publ. May 10, 2010, Bul. No. 13, 6 p.

15. Pat. No. 2433026 of the Russian Federation, MPK7 V23V20/00 Method of joining a heat-resistant cobalt-based alloy with silicon-nitride-based ceramics / Ponomarev S. I., Prokopiev S. V., Eresko S.P., Eresko T. T. // Publ. November 10, 2011, Bul. No. 31, 7 p.

16. Ponomarev S. I., Eresko S. P., Eresko T. T. Algoritm reshenija zadachi instrumental'nogo obespechenija izgotovlenija detalej v mehanicheskih cehah [Algorithm for solving the problem of tooling back-up for parts manufacturing in mechanical workshops] // Vestnik MSTU "STANKIN", 2016, No. 1 (36), P. 21.

17. Ponomarev S. I., Eresko S. P., Eresko T. T. Primenenie bazy dannyh dlja opredelenija rezhimov izgotovlenija bimetallicheskogo uzla diffuzionnoj svarkoj [Database application for determining the manufacturing modes of a bimetallic node by diffusion welding] // Vestnik of Nosov Magnitogorsk State Technical University, 2017, Vol. 15, No. 2, pp. 89–93.

18. Ponomarev S. I., Eresko S.P., Eresko T.T. Avtomatizirovannaja sistema postroenija tehnologicheskih processov mehanicheskoj obrabotki poverhnostej svarivaemyh detalej [Automated building system for technological processes of mechanical treatment of welded part surfaces] // Chief Mechanical Engineer, 2019, No. 10 (194), pp. 39–45.

The development of complex mechanical systems in present-day conditions has resulted in strengthening the requirements for quality, reliability, and durability of their operation. There is a wide range of measures for meeting these requirements [1]. The relevant objectives of this problem include the development of a scientifically based methodology for manufacturing and technical condition assessment of the mechanical system and its components, providing the necessary and, if possible, sufficient list of technical characteristics and methods for their determination. These problems can be solved using computer programs that enable the simulation of the manufacturing processes of both the mechanical system and its components. Mechanical systems, such as thermal steam and gas turbo-machines, operate effectively only at high speeds and high steam and gas temperatures. That is why, in practice, their rational design has been made possible only after solving a number of significant problems in the field of thermodynamics, aerodynamics, material resistance, and metallurgy. In order to use new heat-resistant materials, including high-temperature ceramic, in the turbine manufacture, complex design and process tasks have to be solved [2]. One of them is to produce a one-piece metal-ceramic unit that meets all the requirements for a gas turbine as an object of a complex mechanical system. Diffusion welding is the most rational method for production such metal-ceramic unit [3, 4, 5].

Despite the obvious significant progress in the diffusion welding technology, there are still many open questions that are difficult, and in some cases impossible, to solve using traditional patterns and approaches. For example, this applies to the material assembling, when the impact of temperatures of more than 0.7 Mp (melting point) and welding pressures above 0.8 yield point (St) leads to irreversible changes in the initial properties of the welded materials or their destruction. Therefore, the main areas of research in the field of technology development is the search for methods to intensify the process of diffusion welding, which would enable to obtain high-quality welded joints at (0.2… 0.3) Mp and welding pressures excluding macro-inelastic deformation of the near-contact zone [6].

Для Цитирования:
S. I. Ponomarev, Computer simulation of diffusion welding of complex mechanical systems. Главный механик. 2020;8.
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